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2.4L Turbo

Fig 1: Removing/ Installating Generator
GC0021905Courtesy of DAIMLERCHRYSLER CORP.
  1. Install generator through the axle shaft hole in wheel well.
    Fig 2: Generator T-Bolt Locknut And Adjustment Bolt
    GC0021898Courtesy of DAIMLERCHRYSLER CORP.
  2. Put generator on upper T-bolt and loosen install the nut.
    Fig 3: Lower Mounting Bracket
    GC0021904Courtesy of DAIMLERCHRYSLER CORP.
  3. Install the lower mounting bracket for the generator to the block and tighten bolts to 54 N.m (40 ft. lbs.).
    Fig 4: Lower Pivot Bolt
    GC0021901Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOWER PIVOT BOLT
  4. Loose install the lower pivot bolt for the generator.
    Fig 5: Identifying Battery(+) Connector and Field Connector
    GC0021902Courtesy of DAIMLERCHRYSLER CORP.
    1 - FIELD CONNECTOR
    2 - BATTERY CONNECTION
  5. Install the B+ terminal nut and wire and tighten nut to 11.3 N.m (100 in. lbs.).
  6. Plug in the field circuit to the generator.
    Fig 6: Removing/ Installing Axle Shaft
    GC0021906Courtesy of DAIMLERCHRYSLER CORP.
    1 - Axle Shaft
    2 - Lower Control Arm
    3 - Steering Knuckle
  7. Install the axle shaft assembly.
  8. Install the 2 bolts for the axle shaft bearing support and tighten bolts to 54.2 N.m (40 ft. lbs).
  9. Install the axle shaft into the steering knuckle.
  10. Install the lower control arm to the steering knuckle and install the bolt and tighten bolts to 94.9 N.m (70 ft. lbs.).
  11. Install the axle retaining nut and tighten nut to 244 N.m (180 ft. lbs.).
  12. Install and tension the generator belt, (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
    Fig 7: View Of Pencil Strut Mounting
    GC0019531Courtesy of DAIMLERCHRYSLER CORP.
    1 - NUT
    2 - PENCIL STRUT
    3 - NUT
    4 - FLAT WASHER
    5 - LOWER TORQUE STRUT
  13. Tighten the accessory drive belt t-bolt and tighten nut to 54 N.m (40 ft. lbs.).
  14. Tighten the lower generator pivot bolt and tighten bolts to 54 N.m (40 ft. lbs.).
  15. Install the pencil strut.
    Fig 8: Accessory Drive Splash Shield
    GC0021899Courtesy of DAIMLERCHRYSLER CORP.
    1 - ACCESSORY DRIVE BELT SPLASH SHIELD
  16. Install the generator heat shield.
  17. Install the lower heat shield bolt and tighten bolt to 54.2 N.m (40 ft. lbs.).
  18. Install the accessory drive splash shield.
  19. Install the right front wheel.
  20. Lower vehicle.
    Fig 9: Generator Heat Shield
    GC0021907Courtesy of DAIMLERCHRYSLER CORP.
  21. Tighten nut to the upper adjustment bracket and tighten to 25 N.m (18 ft. lbs.).
  22. Install the 2 bolts to the heat shield on the generator and tighten bolts to 4.5 N.m (40 in. lbs.).
  23. Connect the negative battery cable.
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