Installation - SRT
- Clean all gasket surfaces.
- Position the water pump with a new gasket on the timing chain cover.
- Install the water pump bolts in the correct positions. Tighten the bolts to 35 N.m (26 ft. lbs.).
- Install the oil cooler hose (3) to the water pump.
- Install the hose clamp.
- Install the water pump pulley (2) and bolts. Tighten the water pump pulley bolts to 10 N.m (89 in. lbs.).
- Install the idler pulley (1) and bolt. Tighten the idler pulley bolt to 10 N.m (89 in. lbs.).
- Connect the lower radiator hose (2) and coolant by-pass hose (1).
- Install the generator. (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
- Rotate the belt tensioner counterclockwise and install the accessory drive belt.
- Release the belt tensioner and remove the wrench.
- Install the air pump tube assembly (1) to the engine. (Refer to EMISSIONS CONTROL/AIR INJECTION/AIR PUMP INLET TUBE - INSTALLATION) .
- Install the radiator fan. (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
- Install the engine cover (1). Align the engine cover retaining clips to the rubber mounts, and push down firmly to connect engine cover to rubber mounts.NOTE: To ease the installation of the engine cover, apply a small amount of lubricant to the engine cover rubber mounts.
- Connect the negative battery cable.
- Fill the cooling system. (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
- Start the engine and check for coolant leaks.
- Recheck the coolant level.