Radiator - Charge Air Cooler: Installation

Fig 1: Identifying Charge Air Cooler Radiator Upper Mounting Studs & Lower Rubber Mounts

Courtesy of DAIMLERCHRYSLER CORP.

1. Locate the upper mounting studs (1), and the lower rubber mounts (2) for the charge air cooler radiator.
   Fig 2: Identifying Charge Air Cooler Radiator Mounting Studs & Rubber Mounts

   Courtesy of DAIMLERCHRYSLER CORP.
2. Carefully install the charge air cooler radiator, and seat the radiator into the lower rubber mounts.
   Fig 3: Removing/Installing Charge Air Cooler Radiator Nuts

   Courtesy of DAIMLERCHRYSLER CORP.
3. Tilt the charge air cooler radiator inward, and install the radiator onto the upper mounting studs.
4. Install the left and right charge air cooler radiator retaining nuts. Tighten the nuts to 10 N.m (89 in. lbs.).
5. Connect the inlet and outlet coolant hoses.
6. Refill the cooling system.