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Charge Air Cooler: Removal

Fig 1: Removing/Installing Supercharger
GC0034011Courtesy of DAIMLERCHRYSLER CORP.
  1. Remove the engine supercharger (3). (Refer to ENGINE/MANIFOLDS/SUPERCHARGER - REMOVAL) .
    Fig 2: Identifying Charge Air Cooler Flange Gasket, Charge Air Cooler Flange Bolts, Charge Air Cooler & Mounting Bolts
    GC0034009Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the four charge air cooler flange bolts (2) from the supercharger housing.
  3. Remove the two mounting bolts (4) from the supercharger housing.
  4. Separate the charge air cooler from the supercharger.
  5. Remove the charge air cooler flange gasket (1).
    Fig 3: Locating Manifold Absolute Presure Sensor
    GC0034010Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the MAP sensor (1) from the charge air cooler.
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