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Intake/Exhaust Valves And Seals: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Installing Protective Sleeve And Seal
GC0034629Courtesy of DAIMLERCHRYSLER CORP.
  1. Install the valve into the cylinder head.
  2. Install the protective sleeve (2) over valve stem.
  3. Lubricate the valve stem seal before installing.
  4. Using Special Tool 9106 (1) Valve Assembly Tool Case, press the valve stem seal (3) onto valve stem.
  5. Remove the protective sleeve (2).
    Fig 2: Removing/Installing Valve Stem & Valve Spring
    GC0034628Courtesy of DAIMLERCHRYSLER CORP.
  6. Install the valve spring spacer, the spring (3), and the valve spring retainer (2), over the valve stem (4).
    Fig 3: Compressing Valve Spring
    GC0034631Courtesy of DAIMLERCHRYSLER CORP.
  7. Using Special Tool C-3422-CF Valve Spring Compressor, compress the valve spring and install the collets (1).
  8. Repeat the process for each valve.
  9. Install the cylinder head. (Refer to ENGINE/CYLINDER HEAD - INSTALLATION) .
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