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Engine Coolant Thermostat: Installation

WARNING: This page is about a different car, the 2006 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all sealing surfaces.
  2. Position and install thermostat housing with new gasket. See Figure. Tighten bolts to 9 N.m (80 lbs. in.).
    NOTE: Inspect condition of all clamps and hoses, replace as necessary.
  3. Install cap at oil filter housing.
  4. Connect coolant hoses and vent hose. See Figure.
  5. Attach air intake hose at charge air distribution pipe.
  6. Close coolant drain.
  7. Connect negative battery cable.
  8. Fill coolant system to proper level with appropriate coolant mixture. (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
    WARNING: USE EXTREME CAUTION WHEN ENGINE IS OPERATING. DO NOT STAND IN DIRECT LINE WITH FAN. DO NOT PUT YOUR HANDS NEAR PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHES.
  9. Start engine and inspect for leaks.
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