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Planetary-Transfer Case: Disassembly

Fig 1: Planetary Cover Bolts
GC0039384Courtesy of DAIMLERCHRYSLER CORP.
1 - BOLTS
2 - PLANETARY COVER
3 - PLANETARY ASSEMBLY
  1. Remove the bolts (1) holding the planetary cover (2) to the planetary assembly (3). See Fig 1.
    Fig 2: Planetary Cover
    GC0039385Courtesy of DAIMLERCHRYSLER CORP.
    1 - PLANETARY COVER
    2 - PLANETARY ASSEMBLY
  2. Remove the planetary cover (1) from the planetary assembly (2). See Fig 2.
    Fig 3: Planetary Belleville Spring
    GC0039386Courtesy of DAIMLERCHRYSLER CORP.
    1 - BELLEVILLE SPRING
    2 - FRICTION DISC APPLY PLATE
  3. Remove the Belleville spring (1) from the friction disc apply plate (2). See Fig 3.
    Fig 4: Friction Disc Apply Plate
    GC0039387Courtesy of DAIMLERCHRYSLER CORP.
    1 - FRICTION DISC APPLY PLATE
    2 - FRICTION DISC
  4. Remove the friction disc apply plate (1) from the friction disc (2). See Fig 4.
    Fig 5: Friction Disc
    GC0039388Courtesy of DAIMLERCHRYSLER CORP.
    1 - FRICTION DISC
    2 - FRICTION DISC WASHER
  5. Remove the friction disc (1) from the friction disc washer (2). See Fig 5.
    Fig 6: Friction Disc Washer
    GC0039389Courtesy of DAIMLERCHRYSLER CORP.
    1 - FRICTION DISC WASHER
    2 - PLANETARY ASSEMBLY
  6. Remove the friction disc washer (1) from the planetary assembly (2). See Fig 6.