Steering System (Service Information): Pump: Installation: 5.7L/6.1L

Fig 1: Remove/Install Power Steering Pump - 5.7L/6.1L

Courtesy of DAIMLERCHRYSLER CORP.

1. Align pump (1) with mounting holes on engine.
2. Install three pump mounting bolts (2) through access holes in pulley. Tighten bolts to 28 N.m (21 ft. lbs.) torque.
   Fig 2: Remove/Install Pressure Hose at Pump - 5.7L/6.1L

   Courtesy of DAIMLERCHRYSLER CORP.
   NOTE: Always use a NEW O-ring on the end of the pressure hose.
3. Lubricate NEW O-ring on end of pressure hose with clean power steering fluid.
4. Install pressure hose (2) to pump (1). Tighten pressure hose tube nut to 47 N.m (35 ft. lbs.) torque.
   Fig 3: Remove/Install Supply Hose - 5.7L/6.1L

   Courtesy of DAIMLERCHRYSLER CORP.
5. Install supply hose (3) on pump (1). Install clamp securing hose in place.
6. Install serpentine drive belt. (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION)
7. Install air cleaner housing and inlet tube. Refer to INSTALLATION and INSTALLATION .
   Fig 4: Disconnecting/Connecting Battery Cables

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8. Connect battery negative cable (2) to battery post. It is important that this is performed properly. (Refer to ELECTRICAL/BATTERY SYSTEM - STANDARD PROCEDURE)
9. Fill pump reservoir with fluid and perform pump initial operation procedure. (Refer to STEERING/PUMP - STANDARD PROCEDURE)