Resonator - 5.7L: Installation

Fig 1: Removing/Installing Resonator Assembly

Courtesy of DAIMLERCHRYSLER CORP.

1 - ISOLATOR

2 - NUT

3 - MUFFLER AND TAILPIPE ASSEMBLY

4 - BALL FLANGE

5 - LH RESONATOR AND TAILPIPE ASSEMBLY

Position LH resonator and tailpipe assembly (5) in vehicle.
Install isolators (1).
install ball flange nuts (2). Tighten nuts finger tight.
Check clearance between muffler and tailpipe assembly and fuel tank. Clearance is 14mm (.55 in.) for V8 engine and 16mm (.62 in.) for V6 engine.
Check clearance at rear tunnel reinforcement. Clearance is 15 - 20mm (.59 -.78 in.).
The tailpipe should be centered in the rear fascia opening.
Tighten ball flange nuts (2) to 47 N.m (35 ft. lbs.).
Lower vehicle.
Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.