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Catalytic Converter: Removal

  1. Loosen clamp and disconnect the muffler/resonator assembly from catalytic converter pipe.
  2. Disconnect downstream oxygen sensor electrical connector. See Fig 1. For removal of downstream oxygen sensor, (Refer to FUEL SYSTEM/FUEL INJECTION/O2 SENSOR - REMOVAL) .
    Fig 1: Downstream Oxygen Sensor
    GC0023131Courtesy of DAIMLERCHRYSLER CORP.
    1 - OXYGEN SENSOR CONNECTOR
    2 - CATALYTIC CONVERTER
    3 - DOWNSTREAM OXYGEN SENSOR
    4 - ENGINE HARNESS CONNECTOR
  3. Remove catalytic converter to exhaust manifold attaching fasteners. See Fig 2.
  4. Remove catalytic converter and gasket. See Fig 2.
Fig 2: Catalytic Converter to Exhaust Manifold
GC0023129Courtesy of DAIMLERCHRYSLER CORP.
1 - FLAG NUT
2 - GASKET
3 - BOLT
4 - CATALYTIC CONVERTER
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