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Lower Drive Unit: Installation

WARNING: This page is about a different car, the 2005 Dodge Grand Caravan, 2005 Dodge Caravan, and 2005 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the lower drive unit near the lower hinge.
  2. Connect the flex drive assembly on the lower drive unit. Push the flex drive collar straight on until the it snaps in place. See Fig 1. It may be necessary to rotate the drive unit slightly until the flex drive seats in place. 
    Fig 1: LOWER DRIVE UNIT
    GC0024810Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOWER DRIVE UNIT
    2 - FLEX DRIVE ASSEMBLY
  3. Install the lower drive unit retaining fasteners. See Fig 2. Torque the larger allen headed center stud to 9 N.m (80 in. lbs.). Torque the smaller screw to 3 N.m (28 in. lbs.).
    Fig 2: LOWER DRIVE UNIT RETAINING FASTENERS
    GC0024811Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOWER DRIVE UNIT RETAINING SCREW
    2 - DO NOT REMOVE
    3 - LOWER DRIVE UNIT RETAINING BOLT
  4. Install the lower drive unit cover and retaining screws. See Fig 3.
    Fig 3: SLIDING DOOR LOWER HINGE ASSEMBLY
    GC0024812Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOWER DRIVE UNIT COVER
    2 - LOWER DRIVE UNIT COVER RETAINING SCREWS
    3 - SLIDING DOOR
    4 - LOWER HINGE ARM BRACKET
  5. Connect the battery negative cable.
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