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Blower Motor: Installation

WARNING: This page is about a different car, the 2005 Dodge Grand Caravan, 2005 Dodge Caravan, and 2005 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the blower motor and wheel to the lower half of the HVAC housing. Align the blower motor mounting tabs to the correct location on the HVAC housing.
  2. Gently flex the recirculation-air door far down enough to install the blower motor and wheel into the HVAC housing.
  3. Position the recirculation-air door as necessary to install the three screws that secure the blower motor to the HVAC housing. Tighten the screws to 2 N.m (17 in. lbs.).
  4. Feed the blower motor wire lead through the opening in the lower air inlet housing and seat the rubber grommet into the lower air inlet housing.
  5. Position the recirculation-air door pivot into the lower air inlet housing.
  6. Install the four screws (from the bottom) that secure the lower air inlet housing to the upper air inlet housing and the lower HVAC housing. Tighten the screws to 2 N.m (17 in. lbs.).
  7. Install the one screw (from the top) that secures the lower air inlet housing to the upper air inlet housing. Tighten the screws to 2 N.m (17 in. lbs.).
  8. Connect the blower motor wire lead connector to the blower motor resistor or power module, depending on application.
  9. Install the recirculation door actuator wire lead into the routing clip located on the lower air inlet housing.
  10. Install the recirculation door actuator (Refer to HEATING & AIR CONDITIONING/CONTROLS - FRONT/RECIRCULATION DOOR ACTUATOR - INSTALLATION) .
  11. Reinstall the carpet.
  12. Install the passenger side cowl trim panel (Refer to BODY/INTERIOR/COWL TRIM - INSTALLATION) .
  13. Reconnect the negative battery cable.
  14. Perform the heater-A/C control calibration procedure (Refer to HEATING & AIR CONDITIONING/CONTROLS - FRONT/A/C-HEATER CONTROL - STANDARD PROCEDURE - HEATER-A/C CONTROL CALIBRATION) .
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