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Home >> Chrysler >> 2005 >> PT Cruiser Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Injection >> Throttle Body >> Installation >> Installation - 2.4L Turbo

Installation - 2.4L Turbo

  1. Discard old gasket and clean intake manifold surface. See Figure.
  2. Install the throttle body. See Figure.
  3. Install the 3 bolts to the throttle body and tighten to N.m 11.8 +/-20 (105 in. lbs.). See Figure.
  4. Connect the purge hose to the throttle body.
  5. Connect the throttle body inlet hose to the throttle body and tighten clamp.
  6. Install bracket. See Figure.
  7. Install the 2 screws for the throttle cable bracket and tighten to N.m 11.8 +/-20 (105 in. lbs.).
  8. If equipped with speed control, install speed control cable to the throttle cam by sliding clasp in the hole used for throttle cable.
  9. Install the throttle cable to the throttle body cam. See Figure.
  10. Install the throttle control shield. See Figure.
  11. Connect and lock the electrical connectors from the idle air control motor and throttle position sensor.
  12. Connect and lock the electrical connector for the inlet air temperature sensor.
  13. Connect the negative battery cable.