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Fuel Rail: Removal: Notes

WARNING: RELEASE FUEL SYSTEM PRESSURE BEFORE SERVICING FUEL SYSTEM COMPONENTS. SERVICE VEHICLES IN WELL VENTILATED AREAS AND AVOID IGNITION SOURCES. NEVER SMOKE WHILE SERVICING THE VEHICLE. THIS MAY RESULT IN PERSONAL INJURY OR DEATH.
  1. Release fuel system pressure. Refer to STANDARD PROCEDURE - FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Remove the engine cover or throttle control shield if equipped.
    NOTE: WRAP SHOP TOWELS AROUND HOSE TO CATCH ANY GASOLINE SPILLAGE.
  5. Disconnect fuel supply tube from rail. Refer to QUICK CONNECT FITTING .
  6. Remove the Intake Manifold, refer to 1.6L SOHC or 2.4L DOHC .
  7. Disconnect electrical connectors from fuel injectors. See Fig 1.
    Fig 1: Fuel Injector
    GC0021627Courtesy of DAIMLERCHRYSLER CORP.
    1 - FUEL INJECTOR
    2 - FUEL TEST PORT
  8. Remove bolts holding fuel rail. See Fig 2.
  9. Remove the fuel rail and injectors.
  10. Remove the injectors from the fuel rail.
Fig 2: Fuel Rail
GC0021628Courtesy of DAIMLERCHRYSLER CORP.
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