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Home >> Chrysler >> 2005 >> PT Cruiser Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Fuel Delivery >> Fuel Level Sending Unit / Sensor >> Removal

Fuel Level Sending Unit / Sensor: Removal

  1. Remove fuel pump module. Refer to FUEL PUMP MODULE .
  2. Depress retaining tab and remove the fuel pump/level sensor connector from the BOTTOM  of the fuel pump module electrical connector. See Fig 1.
    NOTE: The pump module harness on TOP of flange is not serviceable or removable.
    Fig 1: Fuel Pump/Level Sensor Electrical Connector
    GC0021619Courtesy of DAIMLERCHRYSLER CORP.
    1 - ELECTRICAL CONNECTOR
  3. Remove the wedge lock from the electrical connector. See Fig 2.
    Fig 2: Wedge Lock
    GC0021620Courtesy of DAIMLERCHRYSLER CORP.
  4. Using Special Tool C-4334 terminal remover or equivalent, remove terminals from level sensor connector. See Fig 3.
    Fig 3: Terminal Removal Tool-Tyipcal
    GC0021621Courtesy of DAIMLERCHRYSLER CORP.
    1 - TERMINAL REMOVAL TOOL
    2 - FUEL LEVEL SENSOR CONNECTOR
  5. Depress the tab and slide the sensor toward the bottom of the fuel pump module. See Fig 4.
    Fig 4: Level Sensor
    GC0021622Courtesy of DAIMLERCHRYSLER CORP.
    1 - FUEL LEVER SENSOR
  6. Slide level sensor out of channel in module.