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Removal - 2.0/2.4L

  1. Remove the air cleaner lid, disconnect the inlet air sensor and makeup air hose.
  2. Disconnect the negative battery cable.
  3. Loosen the upper generator T-bolt lock nut. See Fig 1.
    Fig 1: Generator T-Bolt Lock Nut And Adjustment Bolt
    GC0021898Courtesy of DAIMLERCHRYSLER CORP.
  4. Raise vehicle on hoist.
  5. Remove the right front wheel.
  6. Remove the accessory drive splash shield. See Fig 2.
    Fig 2: Accessory Drive Splash Shield
    GC0021899Courtesy of DAIMLERCHRYSLER CORP.
    1 - ACCESSORY DRIVE BELT SPLASH SHIELD
  7. Remove the pencil strut. See Fig 3.
    Fig 3: Pencil Strut
    GC0021900Courtesy of DAIMLERCHRYSLER CORP.
    1 - PENCIL STRUT
  8. Loosen the lower pivot bolt. See Fig 4.
    Fig 4: Lower Pivot Bolt
    GC0021901Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOWER PIVOT BOLT
  9. Loosen the accessory drive belt t-bolt.
  10. Unplug field circuit from generator. See Fig 5.
    Fig 5: Battery Connection
    GC0021902Courtesy of DAIMLERCHRYSLER CORP.
    1 - FIELD CONNECTOR
    2 - BATTERY CONNECTION
  11. Remove the B+ terminal nut and wire.
  12. Remove the generator belt, refer to COOLING for more information.
  13. Remove the axle retaining nut.
  14. Remove the lower control arm from steering knuckle.
  15. Remove axle shaft. Put a container under the transmission to catch the transmission fluid from the transmission.
  16. Remove the generator lower mounting bolt and nut from the upper T-bolt.
  17. Remove generator out the bottom. See Fig 6.
Fig 6: Generator Removal
GC0021903Courtesy of DAIMLERCHRYSLER CORP.