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Installation - 1.6L

  1. Install the 2 lower and 1 upper mounting bolts into the generator. See Fig 1.
    Fig 1: Generator Bolts
    GC0021914Courtesy of DAIMLERCHRYSLER CORP.
  2. Install the generator to the vehicle. See Figure.
  3. Hand start the bolts.
  4. Install the upper inboard mounting bolts and hand start the bolt.
  5. Raise vehicle and support.
  6. Tighten the outboard generator mounting bolt. Torque to 28 N.m (250 in. lbs.).
  7. Install the accessory drive belt, refer to COOLING for more information.
  8. Install the right splash shield.
  9. Lower vehicle.
  10. Tighten the lower inboard generator mounting bolt. Torque to 28 N.m (250 in. lbs.).
  11. Tighten the upper 2 mounting bolts. Torque to 28 N.m (250 in. lbs.).
  12. Install the power steering reservoir to the support bracket. See Figure.
  13. Connect the electrical connectors to the generator. See Figure.
  14. Install the lower intake manifold, refer to 1.6L SOHC for more information.
  15. Install the fuel rail.
  16. Install the 2 bolts to the fuel rail at the lower manifold.
  17. Install the fuel line to the fuel rail.
  18. Install the wiring harness to the fuel rail brackets.
  19. Connect the electrical connectors to the fuel injectors.
  20. Connect the negative battery cable.
  21. Install air cleaner assembly cover.