LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2005 >> Crossfire Base, 2D Coupe >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 3.2L Engine (Service Information) >> 3.2L - Service Information >> Installation

3.2L - Service Information: Installation

Fig 1: Identifying Front Engine Mount Bolts
GC0034396Courtesy of DAIMLERCHRYSLER CORP.
  1. Attach the lifting device to the engine lifting eyes.
  2. Remove the engine from the engine stand.
  3. Lower the engine into the engine compartment and install the lower engine mount bolts (1). Tighten bolts to 55 N.m (41 ft. lbs.).
  4. Install the transmission (Refer to TRANSMISSION/TRANSAXLE/AUTOMATIC - NAG1 - INSTALLATION) or (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION) .
  5. Install the A/C compressor (Refer to HEATING & AIR CONDITIONING/PLUMBING/A/C COMPRESSOR - INSTALLATION) .
    Fig 2: Removing/Installing Transmission Ground Bolt And Cable
    GC0032576Courtesy of DAIMLERCHRYSLER CORP.
  6. Bolt on the ground cable at the transmission (1). Tighten to 40 N.m (30 ft. lbs.).
  7. Install the starter (Refer to ELECTRICAL/STARTING/STARTER MOTOR - INSTALLATION) .
  8. Install the propeller shaft (Refer to DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT - INSTALLATION) .
  9. Install the front exhaust pipes (Refer to EXHAUST SYSTEM/CATALYTIC CONVERTER - INSTALLATION) .
    Fig 3: Removing/Installing Lower Splash Shield
    GC0032300Courtesy of DAIMLERCHRYSLER CORP.
  10. Install the lower splash shield (2). Tighten the screws (1) to 5 N.m (44 in. lbs.).
  11. Lower the vehicle.
    Fig 4: Identifying Coolant Bypass Hose
    GC0033584Courtesy of DAIMLERCHRYSLER CORP.
  12. Connect the lower radiator hose (1) and the coolant bypass hose (2) at the water pump.
  13. Connect the heater hoses at the engine block and the intake manifold.
    Fig 5: Disconnecting/Connecting Upper Radiator Hose
    GC0033989Courtesy of DAIMLERCHRYSLER CORP.
  14. Connect the upper radiator hose (1) at the thermostat housing.
  15. Connect the engine wire harness.
    Fig 6: Identifying Oxygen Sensor Harness Connectors, MAF Sensor Harness Connector, Heater Hose & Fuel Supply Line
    GC0034398Courtesy of DAIMLERCHRYSLER CORP.
  16. Connect the fuel supply line (4) at the fuel rail. Tighten the fitting to 38 N.m (28 ft. lbs.).
  17. Connect the oxygen sensor harness connector (1), MAF sensor harness connector (2), and the heater hose (3) at rear of engine.
  18. Connect the ignition coil(s), fuel injector(s), camshaft position sensor, crankshaft position sensor, throttle position sensor, map sensor, engine coolant temperature sensor, EGR solenoid, air pump, air pump switchover solenoid, A/C compressor, and generator harness connectors.
    Fig 7: Identifying Pressure & Return Lines
    GC0034392Courtesy of DAIMLERCHRYSLER CORP.
  19. Connect the power steering pressure (2) and return line (1) to the power steering pump. Tighten the high pressure fitting to 45 N.m (33 ft. lbs.).
  20. Connect the ground lead at the power steering pump. Tighten the bolt to 25 N.m (18 ft. lbs.).
  21. Refill the power steering pump fluid reservoir.
  22. Connect the vacuum hoses at the brake booster, intake manifold, and the purge valve.
  23. Install the accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  24. Install and connect the radiator with the radiator fan (Refer to COOLING/ENGINE/RADIATOR - INSTALLATION) .
  25. Install the air cleaner assembly (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION) .
  26. Connect the negative battery cable.
  27. Fill the cooling system (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  28. Fill the engine with engine oil (Refer to ENGINE/LUBRICATION/OIL - STANDARD PROCEDURE) .
  29. Start the engine and check for leaks.
  30. Recheck all fluid levels.
scientia non olet · About LEMON Manuals