Clutch Disc: Installation

Fig 1: Releasing Diaphragm Pressure To Set Adjusting Ring Location

Courtesy of DAIMLERCHRYSLER CORP.

If the clutch cover is to be reused, adjustment is required on the clutch disc. Use an old release bearing or a length of pipe to release diaphragm pressure. Set the adjusting ring to the mark as shown in illustration.

Fig 2: Locating Clutch Cover Bolts
Courtesy of DAIMLERCHRYSLER CORP.
Position the clutch disc and clutch cover on the flywheel.
Loosely install the clutch cover bolts (1).

Fig 3: Identifying Alignment Tool
Courtesy of DAIMLERCHRYSLER CORP.
Install a universal clutch alignment tool (1).
Align the clutch disc to the flywheel.

Fig 4: Locating Clutch Cover Bolts
Courtesy of DAIMLERCHRYSLER CORP.

NOTE: Gradually tighten the clutch cover bolts 1 to 1 1/2 turns at a time.
Tighten the clutch cover bolts (1) until all bolts are fully seated. Tighten the bolts to 25 N.m (18 ft. lbs.).

Fig 5: Identifying Alignment Tool
Courtesy of DAIMLERCHRYSLER CORP.
Remove the clutch alignment tool (1).
Install the transmission (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION) .