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Body - Valve: Assembly

NOTE: If the valve body assembly is being reconditioned or replaced, it is necessary to perform the Quick Learn Procedure using the scan tool. (Refer to ELECTRICAL/ELECTRONIC CONTROL MODULES/TRANSMISSION CONTROL MODULE - STANDARD PROCEDURE)
Fig 1: Valve Body Assembly
GC0000875Courtesy of DAIMLERCHRYSLER CORP.
1 - VALVE BODY
2 - T/C REGULATOR VALVE
3 - L/R SWITCH VALVE
4 - CONVERTER CLUTCH CONTROL VALVE
5 - MANUAL VALVE
6 - CONVERTER CLUTCH SWITCH VALVE
7 - SOLENOID SWITCH VALVE
8 - REGULATOR VALVE
  1. Install all valves and springs as shown. See Fig 1.
    Fig 2: Install Regulator Valve Spring Retainer using Tool 6302
    GC0000892Courtesy of DAIMLERCHRYSLER CORP.
    1 - TOOL 6302
    2 - RETAINER
  2. Install regulator valve spring retainer (2). See Fig 2.
    Fig 3: Install Dual Retainer Plate using Tool 6301
    GC0000891Courtesy of DAIMLERCHRYSLER CORP.
    1 - TOOL 6301
    2 - RETAINER
  3. Install dual retainer plate (2) using Tool 6301 (1). See Fig 3.
    Fig 4: Valve Retainer Location
    GC0009615Courtesy of DAIMLERCHRYSLER CORP.
    1 - RETAINER
    2 - RETAINER
  4. Verify that all retainers (1, 2) are installed as shown. See Fig 4. Retainers should be flush or below valve body surface.
    Fig 5: 2/4 Accumulator Assembly
    GC0009579Courtesy of DAIMLERCHRYSLER CORP.
    1 - VALVE BODY
    2 - RETAINER PLATE
    3 - DETENT SPRING
    4 - RETURN SPRINGS
    5 - PISTON
  5. Install 2/4 Accumulator components (1-5) as shown. See Fig 5. Torque 2/4 Accumulator retainer plate to 5 N.m (45 in. lbs.).
    Fig 6: Ball Check Location
    GC0009614Courtesy of DAIMLERCHRYSLER CORP.
    1 - (#4) BALL CHECK LOCATION
    2 - (#2) BALL CHECK LOCATION
    3 - (#5) BALL CHECK LOCATION
    4 - (#3) BALL CHECK LOCATION
  6. Install check balls into position as shown. See Fig 6. If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.
    Fig 7: Install Thermal Valve to Transfer Plate
    GC0009613Courtesy of DAIMLERCHRYSLER CORP.
    1 - THERMAL VALVE
  7. Install thermal valve (1) to the transfer plate. See Fig 7.
    Fig 8: Install Oil Screen to Transfer Plate
    GC0009612Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL SCREEN
  8. Install the oil screen (1) to the transfer plate. See Fig 8.
    Fig 9: Install Separator Plate to Transfer Plate
    GC0009611Courtesy of DAIMLERCHRYSLER CORP.
    1 - SEPARATOR PLATE
    2 - TRANSFER PLATE
  9. Install separator plate (1) to transfer plate (2). See Fig 9.
    Fig 10: Install Separator Plate-to-Transfer Plate Screws
    GC0009610Courtesy of DAIMLERCHRYSLER CORP.
    1 - SEPARATOR PLATE
    2 - SCREW (2)
    3 - TRANSFER PLATE
  10. Install the two separator plate-to-transfer plate screws (2). See Fig 10.
    Fig 11: Install Transfer Plate to Valve Body
    GC0009609Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSFER PLATE
    2 - VALVE BODY
  11. Install the transfer plate (1) to the valve body (2). See Fig 11.
    Fig 12: Install Transfer Plate-to-Valve Body Screws
    GC0009608Courtesy of DAIMLERCHRYSLER CORP.
    1 - SCREW (24)
    2 - TRANSFER PLATE
  12. Install the transfer plate-to-valve body screws (1) and torque to 5 N.m (45 in. lbs.). See Fig 12.
    Fig 13: Install Stiffener Plate
    GC0009607Courtesy of DAIMLERCHRYSLER CORP.
    1 - STIFFENER PLATE
  13. Install the stiffener plate (1). See Fig 13.
    Fig 14: Solenoid Retaining Screws
    GC0009592Courtesy of DAIMLERCHRYSLER CORP.
    1 - SOLENOID/PRESSURE SWITCH ASSEMBLY
    2 - RETAINING SCREWS
  14. Install the solenoid/pressure switch assembly (1) and screws to the transfer plate and torque to 5.5 N.m (50 in. lbs.). See Fig 14.
    Fig 15: Manual Shaft/Rooster Comb and Transmission Range Sensor
    GC0000881Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL SHAFT
    3 - ROOSTER COMB
  15. Install the manual shaft/rooster comb (3) and transmission range sensor (1) to the valve body. See Fig 15.
    Fig 16: Manual Shaft Retaining Screw
    GC0009596Courtesy of DAIMLERCHRYSLER CORP.
    1 - SCREW
    2 - TRS
  16. Install the TRS/manual shaft retaining screw (1) and torque to 5 N.m (45 in. lbs.). See Fig 16.
  17. Install manual shaft seal.
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