8.3L Engine

WARNING: This page is about a different car, the 2005 Dodge Pickup and 2005 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Make sure catalytic converters are free of burrs.
Assemble muffler and clamps loosely to permit proper alignment of all parts.
Make sure alignment tangs on catalytic converters seat into alignment slots on mufflers.
Connect the muffler hangers.
Install exhaust pipes (Refer to EXHAUST SYSTEM/EXHAUST PIPE - INSTALLATION) .
Check the exhaust system for contact with the body panels. A minimum of 25.4 mm (1.0 in.) is required between the exhaust system components and body/frame parts. Make the necessary adjustments, if needed.
Tighten the clamp nuts to 54.2 N.m (40 ft. lbs.) torque.
Lower the vehicle.

Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.

Fig 1: Muffler - 8.3L

Courtesy of DAIMLERCHRYSLER CORP.

1 - EXHAUST PIPE INSULATOR

2 - EXHAUST PIPE

3 - MUFFLER-TO-EXHAUST PIPE CLAMPS

4 - REAR MUFFLER INSULATORS

5 - MUFFLER-TO-CATALYTIC CONVERTER CLAMPS

6 - FRONT MUFFLER INSULATORS

7 - MUFFLER