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Home >> Chrysler >> 2005 >> 300 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 309 (Exhaust System) >> Converter-Catalytic >> Installation >> 5.7L Engine

5.7L Engine

WARNING: This page is about a different car, the 2005 Dodge Pickup and 2005 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install catalytic converter to exhaust clamp (4) on catalytic converter (3) and position into exhaust pipe (5).
  2. Make sure the alignment tang on catalytic converter (3) is fully seated in the notch on the exhaust pipe (5).
  3. Install catalytic converter to exhaust manifold bolts (2) and nuts (1).
  4. Tighten catalytic converter to exhaust manifold bolts (2) to 31 N.m (23 ft. lbs.).
  5. Tighten catalytic converter to exhaust pipe clamp nuts (4) to 52.2 N.m (40 ft. lbs.) torque.
  6. Check the exhaust system for contact with the body panels. A minimum of 25.4 mm (1.0 in.) is required between the exhaust system components and body/frame parts. Make the necessary adjustments, if needed.
  7. Lower the vehicle.
  8. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
    Fig 1: Catalytic Converter - 5.7L
    GC0006407Courtesy of DAIMLERCHRYSLER CORP.
    1 - EXHAUST MANIFOLD NUTS
    2 - EXHAUST MANIFOLD BOLTS
    3 - CATALYTIC CONVERTER
    4 - CLAMP
    5 - EXHAUST PIPE