LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2005 >> 300 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 309 (Exhaust System) >> Converter-Catalytic >> Installation >> 3.7L/4.7L Engine

3.7L/4.7L Engine

WARNING: This page is about a different car, the 2005 Dodge Pickup and 2005 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install RH catalytic converter to exhaust clamp (4) on RH catalytic converter (3) and position into exhaust pipe (5).
  2. Install and hand tighten RH catalytic converter to exhaust manifold bolts (1).
  3. Install LH catalytic converter to RH catalytic converter clamp (6) on RH catalytic converter (3).
  4. Position LH catalytic converter (7) into RH catalytic converter (3).
  5. Install and hand tighten LH catalytic converter to exhaust manifold bolts (1).
  6. Tighten catalytic converter to exhaust manifold bolts (1) to 31 N.m (23 ft. lbs.).
  7. Tighten all clamp nuts (4 and 6) to 52.2 N.m (40 ft. lbs.) torque.
  8. Check the exhaust system for contact with the body panels. A minimum of 25.4 mm (1.0 in.) is required between the exhaust system components and body/frame parts. Make the necessary adjustments, if needed.
  9. Lower the vehicle.
  10. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
    Fig 1: Catalytic Converter - 3.7L/4.7L
    GC0006406Courtesy of DAIMLERCHRYSLER CORP.
    1 - NUT
    2 - BOLT
    3 - RH CATALYTIC CONVERTER
    4 - CLAMP
    5 - EXHAUST PIPE
    6 - CLAMP
    7 - LH CATALYTIC CONVERTER