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Section 238 (DECKLID, Hatch, Liftgate &Tailgate): Liftgate: Installation

WARNING: This page is about a different car, the 2004 Dodge Grand Caravan, 2004 Dodge Caravan, and 2004 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.
  1. With assistance, place liftgate in position on vehicle.
  2. Install bolts attaching liftgate hinge to roof header. Tighten bolts to 33 N.m (24 ft. lbs.) torque.
  3. Install screws attaching support cylinders to liftgate. Tighten bolts to 28 N.m (21 ft. lbs.) torque.
  4. Remove lifting device from under liftgate.
  5. Connect liftgate wire harness into body wire harness.
  6. Install screws attaching wire connector to rear header.
  7. Connect rear window washer hose onto spray nozzle.
  8. Install liftgate upper frame molding.
  9. Verify liftgate alignment. The liftgate should have a gap to adjacent panels and fit flush across the gaps. The gap is;
    • 7 mm (0.280 in.) to the fascia,
    • 6 mm (0.240 in.) to the roof,
    • 4 mm (0.160 in.) to the aperture.