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Section 238 (DECKLID, Hatch, Liftgate &Tailgate): Hinge: Installation

WARNING: This page is about a different car, the 2004 Dodge Grand Caravan, 2004 Dodge Caravan, and 2004 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.
  1. If necessary, paint replacement hinge before installation.
  2. Place hinge in position on vehicle.
  3. Align hinge to marks on liftgate.
  4. Install bolts attaching hinge to liftgate (Figure ). Tighten bolts to 33 N.m (24 ft. lbs.) torque.
  5. Align hinge to marks on roof header.
  6. Install bolts attaching liftgate hinge to roof header. Tighten outer two bolts to 33 N.m (24 ft. lbs.) torque. The sheet medal screw at center 12 N.m (105 in. lbs.)
  7. Remove duct tape from roof and liftgate.
  8. Verify liftgate alignment. Refer to LIFTGATE  for proper gap measurements.