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Mode Door: Installation

WARNING: This page is about a different car, the 2004 Dodge Pickup and 2004 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the mode door pivot shaft into the pivot hole in the upper half of the HVAC housing.
  2. Install the mode door by carefully tipping the door into the HVAC housing, then sliding the door into it's operating position.
    Fig 1: Identifying HVAC Mode Door
    G03566023Courtesy of DAIMLERCHRYSLER CORP.
  3. Install the mode door cover onto the top the HVAC housing.
  4. Install the screws that secure the mode door spring retainers to the top the HVAC housing. Tighten the screws to 2.2 N.m (20 in. lbs.).
  5. Install the mode door adapter to the top the HVAC housing. Connect the two plastic retainer clips that secure the mode door adapter to the front the HVAC housing.
  6. Install the two screws that secure the mode door adapter to the top of the HVAC housing. Tighten the screws to 2.2 N.m (20 in. lbs.).
  7. Install the mode door actuator and sleeve to the upper half of the HVAC housing (Refer to MODE DOOR ACTUATOR ).
  8. Install the instrument panel (Refer to INSTRUMENT PANEL ASSEMBLY ).
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