LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2005 >> 300 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 143 (Fuel Delivery - Diesel Engine) >> Fuel Transfer Pump >> Installation

Fuel Transfer Pump: Installation

WARNING: This page is about a different car, the 2004 Dodge Pickup and 2004 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new o-ring to fuel transfer pump.
  2. Lubricate o-ring and OD of transfer pump inlet connector.
    Fig 1: Installing Fuel Transfer (Lift) Pump
    G03564926Courtesy of DAIMLERCHRYSLER CORP.
    Fig 2: Installing Transfer Pump Fuel Line Connect
    G03564927Courtesy of DAIMLERCHRYSLER CORP.
  3. Position fuel transfer pump onto fuel filter housing. Do not use mounting bolts to draw transfer pump to filter housing. 
  4. Be sure pump is positioned flat to fuel filter housing. Install mounting bolts and evenly tighten to 7 N.m (61 in. lbs.).
  5. Connect fuel line extension at fuel supply line.
  6. Connect electrical connector to pump.
  7. Prime System:  Cycle key to actuate transfer pump, or use DRB Scan Tool to actuate transfer pump. Check for leaks.
  8. Operate engine and check for fuel leaks.