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Section 135 (4.7L Engine (Service Information)): Manifold-Intake: Removal

WARNING: This page is about a different car, the 2004 Dodge Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative cable from battery.
  2. Remove resonator assembly and air inlet hose.
  3. Disconnect throttle and speed control cables.
  4. Disconnect electrical connectors for the following components:
    • Manifold Absolute Pressure (MAP) Sensor
    • Intake Air Temperature (IAT) Sensor
    • Throttle Position (TPS) Sensor
    • Coolant Temperature (CTS) Sensor
    • Idle Air Control (IAC) Motor
  5. Disconnect brake booster hose and positive crankcase ventilation (PCV) hose.
  6. Disconnect generator electrical connections.
  7. Disconnect air conditioning compressor electrical connections.
  8. Disconnect left and right radio suppressor straps.
  9. Disconnect and remove ignition coil towers (Refer to IGNITION COIL )
  10. Remove top oil dipstick tube retaining bolt and ground strap.
  11. Bleed fuel system (Refer to STANDARD PROCEDURE - FUEL SYSTEM PRESSURE REL ).
  12. Remove fuel rail (Refer to FUEL RAIL ).
  13. Remove throttle body assembly and mounting bracket.
  14. Drain cooling system below coolant temperature level (Refer to DRAINING COOLING SYSTEM - ALL GAS ENGINES ).
  15. Remove the heater hoses from the engine front cover and the heater core.
  16. Unclip and remove heater hoses and tubes from intake manifold (Fig 1).
    Fig 1: Identifying Heater Hoses and Tubes
    G03564300Courtesy of DAIMLERCHRYSLER CORP.
  17. Remove coolant temperature sensor (Refer to ENGINE COOLANT TEMPERATURE SENSOR ).
  18. Remove intake manifold retaining fasteners in reverse order of tightening sequence (Figure).
  19. Remove intake manifold.