Windshield Removal - Exterior Method

The urethane adhesive holding the windshield to the opening pinch weld (fence) can be cut using a sharp cold knife from the exterior of the vehicle.

Fig 1: Identifying Rear Window Preparation For Installation

Courtesy of DAIMLERCHRYSLER CORP.

Using the cold knife method is effective if the windshield is already broken. If the glass must be salvaged, cutting the urethane adhesive from the interior of the vehicle using a reciprocating or oscillating power knife is recommended.

1. Remove inside rear view mirror.
2. Remove windshield wiper arms.
3. Remove cowl cover.
4. Remove A-pillar trim panels and side moldings. (Refer to A-PILLAR MOLDING ).
5. Place protective covers over instrument panel and hood.
6. Using a sharp cold knife, cut urethane adhesive holding the windshield to the A-pillars, roof header and cowl pinch weld fences (Fig 2 ). A power cutting device can be used if available.
Fig 2: Cutting Urethane Around Windshield
Courtesy of DAIMLERCHRYSLER CORP.
7. Remove windshield from vehicle.