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Home >> Chrysler >> 2004 >> Pacifica AWD >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Removal & Installation >> Spring Link >> Installation

Spring Link: Installation

  1. Guide ball joint end of spring link into mounting pocket of knuckle, then swing opposite end up to bushing in crossmember and install bolt and nut fastening spring link to crossmember. See Figure. Do not tighten bolt at this time.
  2. NOTE: Prior to using Special Tool 9050, lubricate bolt threads to provide ease of tool and promote tool longevity.
  3. Install NEW sleeve and bolt retaining spring link ball joint in knuckle as follows:
    1. Place new knuckle sleeve onto Installer Bolt, Special Tool 9050-4, and slide it up to bolt's head. Figure.
    2. Slide bolt (with sleeve) through knuckle and spring link ball joint starting from knuckle forward end. See Figure.
    3. Install thrust bearing and nut on end of bolt.
    4. While holding bolt head stationary, rotate nut (using hand tools) installing sleeve in knuckle. Install sleeve until nut stops turning. DO NOT overtighten nut.
    5. Remove tool.
    6. Install spring link-to-knuckle bolt and nut as shown. See Figure. While holding bolt head stationary, tighten nut to 129 N.m (95 ft. lbs.) torque.
  4. Install rear spring as well as all components necessary to access it. See SPRING .
  5. Lower vehicle.
  6. Position vehicle on alignment rack/drive-on hoist. Raise vehicle as necessary to access mounting bolt.
  7. Tighten spring link bolt at crossmember to 108 N.m (80 ft. lbs.) torque.
  8. Perform wheel alignment. See SPECIFICATIONS & PROCEDURES article in WHEEL ALIGNMENT.