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Home >> Chrysler >> 2004 >> Pacifica AWD >> Repair and Diagnosis >> Steering >> Steering Wheel & Steering Column >> Intermediate Shaft - Extension >> Installation

Intermediate Shaft - Extension: Installation

  1. Match splines inside intermediate shaft extension with that on steering gear shaft, then slide extension onto shaft (Figure ).
  2. Install roll pin fastening intermediate shaft extension to power steering gear shaft as follows (Fig 1 ):
    1. Insert Installer, Special Tool 6831A, extension and steering gear shaft.
    2. Slide roll pin onto Remover shaft.
    3. Thread knurled nut all way onto end of Installer.
    4. While holding Installer head stationary, turn hex nut pulling roll pin into shafts. Stop installing roll pin once it is centered intermediate shaft extension.
    5. Remove tool.
  3. Slide shaft cover shield down over top of steering gear housing closing off shaft area.
  4. Lower vehicle.
  5. Place intermediate shaft cover over intermediate shaft and extension onto mounting studs on dash panel (Figure ).
    Fig 1: Installing Roll Pin
    G03572888Courtesy of DAIMLERCHRYSLER CORP.
  6. Install intermediate shaft and all components necessary to access it. (Refer to INSTALLATION  )
  7. Road test vehicle to ensure proper operation of steering.