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Removal - 1.6L

The PCM engine control strategy prevents reduced idle speeds until after the engine operates for 320 km (200 miles). If the PCM is replaced after 320 km (200 miles) of usage, update the mileage and vehicle identification number (VIN) in the new PCM. Use the DRBIII(R) scan tool to change the mileage and VIN in the PCM. If this step is not done a Diagnostic Trouble Code (DTC) may be set.

The PCM attaches to a bracket which attaches to the dash panel welded brackets.

Fig 1: Locating PCM
G01856993Courtesy of DAIMLERCHRYSLER CORP.
  1. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
    Fig 2: Removing Air Cleaner Lid
    G01856994Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the negative battery cable.
    Fig 3: Removing Negative Battery Cable
    G01856995Courtesy of DAIMLERCHRYSLER CORP.
  3. Unlock the PCM connector by pulling on the tab on the end of the PCM connector.
    Fig 4: Unlocking PCM Connector
    G01856996Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove electrical connector from the PCM.
    Fig 5: Removing PCM Connector
    G01856997Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove attaching nuts for PCM to bracket.
    Fig 6: Removing Attaching Nuts For PCM To Bracket
    G01856998Courtesy of DAIMLERCHRYSLER CORP.
  6. Lift PCM up to remove it from vehicle.