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HCU (Hydraulic Control Unit): Installation

  1. Inspect the seating and condition of the rubber grommets and replace if necessary.
    2. CAUTION: Do not wrongfully connect hydraulic lines. Trace the line routing to the corresponding wheel if necessary.
    Fig 1: Identifying Brake Lines
    G01837699Courtesy of DAIMLERCHRYSLER CORP.
  2. Install the brake lines (1-6). Pay very close attention to the locations when installing the hydraulic lines. DO NOT cross thread.
    • Right rear wheel (1)
    • Master cylinder front (2)
    • Right front wheel (3)
    • Left front wheel (4)
    • Left rear wheel (5)
    • Master cylinder rear (6)
  3. Connect the hydraulic controller unit harness connector (1) to the CAB.
  4. Bleed the brake system. See DISC article.
  5. Connect the DRB III® and read any DTCs, then clear any applicable codes.
    Fig 2: Connecting HCU Harness Connector
    G01837700Courtesy of DAIMLERCHRYSLER CORP.
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