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Water Pump: Installation

  1. Clean all gasket surfaces.
  2. Position the water pump with a new gasket on the timing chain cover.
    Fig 1: Positioning Water Pump Gasket
    G01837801Courtesy of DAIMLERCHRYSLER CORP.
  3. Install the water pump bolts in the correct positions. Tighten the bolts to 35 N.m (26 ft. lbs.).
    Fig 2: Installing Water Pump Bolts
    G01837800Courtesy of DAIMLERCHRYSLER CORP.
  4. Install the belt tensioner. See BELT TENSIONER .
  5. Install the water pump pulley and bolts (2). Tighten the water pump pulley bolts to 10 N.m (89 in. lbs.).
    Fig 3: Installing Water Pump Pulley Bolts
    G01837802Courtesy of DAIMLERCHRYSLER CORP.
  6. Install the idler pulley and screw. Tighten the idler pulley screw to 10 N.m (89 in. lbs.).
  7. Connect the lower radiator hose (2) and coolant by pass hose (1).
    Fig 4: Connecting Lower Radiator Hose & Coolant Bypass Hose
    G01837803Courtesy of DAIMLERCHRYSLER CORP.
  8. Install the accessory drive belt. See DRIVE BELT .
  9. Install the radiator fan. See RADIATOR FAN .
  10. Install the air cleaner.
  11. Connect the negative battery cable.
  12. Fill the cooling system. See REFILLING COOLING SYSTEM .
  13. Start the engine and check for coolant leaks.
  14. Recheck the coolant level.
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