Installation - LHD
NOTE:
Proper switch harness routing is critical to switch durability. Note the harness routing and location of fasteners intended to keep wires from contacting pedals.
- Install switches into the pedal bracket assembly as shown in (Figure ). Route harness as was prior to removal.
- Install clutch and brake pedals to pedal bracket, and install pivot shaft and nut. Torque pivot shaft nut to 42 N.m (31 ft. lbs.).
- Install brake/clutch pedal bracket assembly into position. Install and tighten brake booster mounting nuts to 34 N.m (300 in. lbs.). Install and tighten pedal bracket-to-instrument panel nuts to 34 N.m (300 in. lbs.).
- Install new stop lamp switch. Refer to STOP LAMP SWITCH REMOVAL AND INSTALLATION .
- Connect brake booster rod to brake pedal. Install retainer clip (Figure ).
- Loosen adjustment screw on clutch master cylinder pushrod (Fig 1 ). Gently lift clutch pedal upwards. Raising pedal with excessive force can damage to the pedal upstop, causing excessive pedal travel.
- Connect clutch master cylinder pushrod to pedal pin and torque adjustment screw to 6 N.m (55 in. lbs.).
- Connect interlock/upstop and stop lamp switch connectors.
- Install left lower instrument panel bezel (Figure ).
- Connect battery negative cable.
- Verify proper switch operation.
NOTE:
Inspect plastic retainer upon removal. If retainer is damaged in any way (broken/cracked), it MUST be replaced.