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Exhaust Gas RECIRCULATION System: Valve: Installation

  1. Loosely install EGR valve and new gasket on cylinder head.
  2. Using new gaskets, loosely install the EGR tube and mounting screws. Make sure that the tube is paralleled with the mounting surface of the EGR valve (Figure).
  3. Tighten the EGR tube to EGR valve screws to 11 N.m (95 in. lbs.) torque.
  4. Install rubber silicone seals on intake manifold end of EGR tube.
  5. Attach electrical connector to solenoid.
  6. Install upper tube into the intake manifold, verify silicone rubber seals are correctly installed and undamaged.
  7. Install Intake Plenum, refer to the ENGINE for more information.
  8. Install clips for the EGR tube to intake manifold plenum.
  9. Tighten EGR valve to cylinder head screws to 22 N.m (200 in. lbs.) torque.
  10. Install air intake duct.
  11. Connect negative battery cable.
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