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Exhaust Gas RECIRCULATION System: Tube: Installation

  1. Using new gaskets, loosely install the EGR tube and mounting screws. Make sure that the tube is parallel with the mounting surface of the EGR valve (Fig 1).
    Fig 1: Identifying Components Of Mounting EGR Tube To EGR Valve
    G01056899Courtesy of DAIMLERCHRYSLER CORP.
  2. Tighten the EGR tube to EGR valve screws to 11 N.m (95 in.lbs.) torque.
  3. Install rubber silicone seals on intake manifold end of EGR tube.
  4. Install upper tube into the intake manifold, verify silicone rubber seals are correctly installed and undamaged.
  5. Install Intake Plenum, refer to the ENGINE for more information.
  6. Install clips for the EGR tube to intake manifold plenum.
  7. Install air intake duct.
  8. Connect negative battery cable.