LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2002 >> PT Cruiser Base, Standard >> Repair and Diagnosis >> Transmission >> Clutch System >> Clutch Disc >> Installation

Clutch Disc: Installation

  1. Inspect clutch release bearing and lever for excessive wear and replace as necessary.
  2. Clean the surfaces of the flywheel and pressure plate to make certain that all oil, grease, and rust have been removed.
  3. Inspect the clutch disc for the side marked "FLYWHEEL SIDE".
  4. Apply a very light coating of grease to the splines in the clutch disc hub.
  5. Position the flywheel onto the engine crankshaft.
  6. Install the bolts to hold the flywheel to the crankshaft. Tighten the bolts to 95 N.m (70 ft. lbs.).
  7. Position the clutch disc to the flywheel.
  8. Install the clutch pressure plate to the flywheel. Finger tighten the pressure plate bolts.
  9. Use Clutch Alignment Tool 6724 to position the clutch disc to the center of the flywheel.
  10. Tighten the clutch pressure plate bolts in a crisscross pattern to 28 N.m (250 in. lbs.).