LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2002 >> Intrepid Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 79 (Interior Trim) >> Headliner >> Removal

Section 79 (Interior Trim): Headliner: Removal

WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove front passenger seat for ease of removal of headliner.
  2. Remove right and left A-pillar trim panels.
  3. Remove right and left sun visors. Do not remove sun visor retainers at this time.
  4. Remove overhead console 'or front interior lights.
  5. Disconnect wire harness along A-pillar and wire connector to the fuse panel.
  6. Remove upper B-pillar trim panels.
  7. Remove front and rear assist handles (if equipped).
  8. Remove quarter trim upper panels partial, keeping belt attached.
  9. Fully recline front seat.
  10. Remove right and left sun visor retainers.
  11. Disengage rear headliner locating clip, using Headliner Clip Pliers, Special Tool C-6967.
  12. Pull headliner down, beginning from the rear. The back side of the headliner is glue bonded to the structural membrane and must be overcome.
    NOTE: No special tools are required to release the membrane from the headliner. Pull down use hand force only to release the membrane.
  13. Remove headliner from vehicle through the rear door, using two people (Fig 1 ).
    Fig 1: Removing Headliner
    G03498798Courtesy of DAIMLERCHRYSLER CORP.
  14. Ensure that the rear locator flexible clip is removed from the roof steel. Install rear locator flexible clip into the base located on the headliner before installing the headliner (Fig 2 ).
    Fig 2: Removing Locator Flexible Clip
    G03498799Courtesy of DAIMLERCHRYSLER CORP.
scientia non olet · About LEMON Manuals