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Home >> Chrysler >> 2001 >> Intrepid Base >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Controls - Removal, Overhaul & Installation >> Fuel Systems >> Fuel Level Sensor >> Removal (PT Cruiser)

Removal (PT Cruiser)

  1. Fuel level sensor is mounted on fuel pump module. See Fig 1. Remove fuel pump module. See FUEL PUMP MODULE . Depress retaining tab and disconnect fuel pump and fuel level sensor harness connector from bottom side of fuel pump module harness connector. See Figure.
  2. Remove locking wedge from inside of harness connector for fuel pump and fuel level sensor. See Figure.
    CAUTION: Note location of wires for fuel level sensor in harness connector for fuel pump and fuel level sensor for installation reference. Wires must be installed in correct location.
  3. Mark wire location in harness connector for fuel pump and fuel level sensor for installation reference. Wires for fuel level sensor must be removed from fuel pump and fuel level sensor harness connector.
  4. Using Terminal Remover (C-4334), remove wires and terminals out of harness connector.
  5. Slide wires for fuel level sensor through opening on inside of fuel pump module. Slide fuel level sensor out of installation channel in fuel pump module.
Fig 1: Locating Fuel Level Sensor On Fuel Pump Module (PT Cruiser)
G00042073Courtesy of DAIMLERCHRYSLER CORPORATION
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