Intake Manifold - Upper: Removal

WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.

Disconnect negative cable from remote jumper terminal.
Disconnect the Inlet Air Temperature (IAT) Sensor connector. Remove air cleaner housing and inlet hose (Fig 1 ).

Fig 1: Air Cleaner With Inlet Hose
Courtesy of DAIMLERCHRYSLER CORP.
Remove throttle and speed control cables from throttle arm and bracket (Refer to THROTTLE CONTROL CABLE ).
Disconnect electrical connectors from the following sensors and actuators:
- Short Runner Valve (SRV)(If Equipped)
- Manifold Tuning Valve (MTV)(If Equipped)
- Throttle Position Sensor (TPS)
- Idle Air Control (IAC)
- Manifold Absolute Pressure (MAP)
Disconnect vacuum hoses from the following:
- Speed Control Reservoir
- Positive Crankcase Ventilation (PCV) Valve
- Proportional Purge Solenoid
- Power Brake Booster
Remove right side (Fig 2 ) and left side (Fig 3 ) intake manifold supports.

Fig 2: Intake Manifold Support - Right
Courtesy of DAIMLERCHRYSLER CORP.

Fig 3: Intake Manifold Support - Left
Courtesy of DAIMLERCHRYSLER CORP.
Remove support brackets at intake manifold front corners and at MTV (Fig 4 ).

Fig 4: Intake Manifold Supports - Front
Courtesy of DAIMLERCHRYSLER CORP.
Loosen upper fastener attaching throttle body to support bracket.
Remove bolts attaching intake manifold and remove manifold (Fig 5 ).

Fig 5: Upper Intake Manifold
Courtesy of DAIMLERCHRYSLER CORP.