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Fluid Cooler: Removal

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 Dodge Intrepid, 2003 Chrysler Intrepid, 2003 Chrysler Concorde, 2003 Chrysler 300M, and 2002 Dodge Intrepid. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a siphon pump, remove as much power steering fluid as possible from the power steering fluid reservoir.
  2. Raise vehicle using a frame contact type hoist or supported using jack stands.
  3. 300M only - The front fascia will require removal to access the power steering cooler.
  4. Remove the hose clamp from the lower hose at the power steering fluid cooler (Fig 1). Remove the lower hose from the power steering fluid cooler. Drain remaining power steering fluid from the hoses and the power steering fluid cooler.
    Fig 1: Removing Lower Hose At Power Steering Fluid Cooler
    G00993104Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove the hose clamp and upper hose (Fig 2) from the power steering fluid cooler.
    Fig 2: Removing Upper Hose At Power Steering Fluid Cooler
    G00993105Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the 6 clips (Fig 3) mounting the air dam to the radiator lower support.
    Fig 3: Removing Air Dam Retaining Clips
    G00993106Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove the 2 nuts (Fig 4) attaching the power steering fluid cooler to the radiator lower crossmember.
    Fig 4: Removing Cooler Attachment
    G00993107Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove the power steering fluid cooler from the radiator lower crossmember.