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Heater Core: Removal

WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: ON VEHICLES EQUIPPED WITH AIR-BAGS, DISABLE THE AIRBAG SYSTEM BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE. DISCONNECT AND ISOLATE THE BATTERY NEGATIVE (GROUND) CABLE, THEN WAIT TWO MINUTES FOR THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE BEFORE PERFORMING FURTHER DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO TAKE THE PROPER PRECAUTIONS COULD RESULT IN AN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.
WARNING: REVIEW THE WARNINGS BEFORE PERFORMING THE FOLLOWING OPERATION. (Refer to - WARNING )

The HVAC housing must be removed from the vehicle to service the heater core.

  1. Open the hood and disconnect the negative battery cable remote terminal from the remote battery post.
  2. Remove the HVAC unit housing from vehicle. (Refer to HVAC HOUSING )
  3. With the HVAC housing out of the vehicle, remove (2) screws retaining the heater core. Then pull the heater core out of the HVAC housing.