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Removal - 2.7/3.5L

WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: RELEASE FUEL SYSTEM PRESSURE BEFORE SERVICING FUEL RAIL. SERVICE VEHICLES IN WELL VENTILATED AREAS AND AVOID IGNITION SOURCES. NEVER SMOKE WHILE SERVICING THE VEHICLE.
  1. Release fuel system pressure. Refer to STANDARD PROCEDURE - FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  2. Disconnect the negative battery cable.
  3. Remove intake manifold plenum. Refer to ENGINE .
  4. Remove intake manifold plenum mounting bolts. Lift Plenum up off of engine. Cover intake manifold to prevent foreign material from entering engine.
  5. Disconnect fuel supply tube quick connect fitting at the rear of the fuel rail. Refer to STANDARD PROCEDURE - QUICK CONNECT FITTINGS .
  6. If the injector connectors are not tagged with their cylinder number, tag them to identify the correct cylinder (Fig 1).
    Fig 1: Injector Electrical Connectors
    G03498660Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove mounting bolts on both sides of fuel rail.
  8. Lift fuel rail straight up off of cylinder head.
  9. Remove retaining clips from fuel injectors at fuel rail.
  10. Remove fuel injector from fuel rail.
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