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Oil Pump: Disassembly

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  1. To remove the relief valve, proceed as follows:
  2. Remove cotter pin. Drill a 3.175 mm (1/8 inch.) hole into the relief valve retainer cap and insert a self-threading sheet metal screw into cap.
  3. Clamp screw into a vise and while supporting oil pump body, remove cap by tapping oil pump body using a soft hammer. Discard retainer cap and remove spring and relief valve (Fig 1 ).
    Fig 1: Oil Pressure Relief Valve
    G03511995Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove oil pump cover screws, and lift off cover.
  5. Remove pump rotors.
  6. Wash all parts in a suitable solvent and inspect carefully for damage or wear (Fig 2 ).
    Fig 2: Oil Pump
    G03511996Courtesy of DAIMLERCHRYSLER CORP.
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