Fastener Specifications
NOTE:
Callout items in the following chart represent components shown in graphic above.
Balancer Shaft Bearing Cap
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Balancer Shaft Housing Bolt [2x] | - | - | 36 N.m (27 lb ft) | See bolt tightening seqence in Balancer Shaft with Oil Pump Replacement procedure |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Catalytic Converter Stud
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Catalytic Converter Stud [4x] | Yes | - | 22 N.m (16 lb ft) | Compressor Air Intake Turbocharger Replacement (FWD) , or Compressor Air Intake Turbocharger Replacement (F48) |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Charge Air Cooler Bracket Bolts
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Charge Air Cooler Bracket Bolt [4x] | - | - | 15 N.m (11 lb ft) | Camshaft Module Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Covers and Components
NOTE:
Callout items in the following chart represent components shown in graphic above.
Cylinder Head and Components
NOTE:
Callout items in the following chart represent components shown in graphic above.
Catalytic Converter Stud
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Drive Belt Tensioner Bolt | - | - | 22 N.m (16 lb ft) | Drive Belt Tensioner Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Engine Accessories and Components
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Oil Level Indicator Tube Bracket Bolt | - | - | 8.5 N.m (75 lb in) | Oil Level Indicator and Tube Replacement |
| 2 | Oil Level Indicator Tube Seal | Yes | - | - | Oil Level Indicator and Tube Replacement |
| 3 | Crankshaft Balancer Bolt | Yes | - | First Pass: 150 N.m (111 lb ft) Final Pass: 140 degrees |
Crankshaft Balancer Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Engine Block and Components
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Connecting Rod Bolt [8x] | Yes | - | First Pass: 25 N.m (18 lb ft) Final Pass: 110 degrees |
Piston and Connecting Rod Removal and Installation (F48) , or Piston and Connecting Rod Removal and Installation (FWD) |
| 2 | Piston Pin Retainer [4x] | Yes | - | - | Piston and Connecting Rod Overhaul (F48) , or Piston and Connecting Rod Overhaul (FWD) |
| 3 | Crankshaft Bearing Cap Bolt [10x] | Yes | - | Crankshaft Bearing Cap Bolt Sequence | Crankshaft and Bearing Removal and Installation (F48) , or Crankshaft and Bearing Removal and Installation (FWD) |
| 4 | Piston Oil Nozzle Bolt [4x] | - | - | 25 N.m (18 lb ft) | Piston Oil Nozzle Replacement (FWD) , or Piston Oil Nozzle Replacement (F48) |
| 5 | Balancer Chain Guide Bolt [2x] | - | - | 15 N.m (11 lb ft) | Balancer Chain Guide Replacement |
Engine Mount and Bracket Replacement
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Engine Block Oil Pressure Crossover Hole Plug | - | Yes | 25 N.m (18 lb ft) | Engine Block Overhaul (FWD) , or Engine Block Overhaul (F48) |
| 2 | Engine Block Oil Pressure Crossover Hole Plug | - | Yes | 55 N.m (40 lb ft) | Engine Block Overhaul (FWD) , or Engine Block Overhaul (F48) |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Engine Mount and Bracket Replacement
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Engine Mount Bolt [2x] | - | - | 58 N.m (43 lb ft) | Engine Mount Replacement |
| 2 | Engine Mount Brace Bolt [2x] | - | Yes | 22 N.m (16 lb ft) | Engine Mount Replacement |
| 3 | Engine Mount Engine Side Bolt [3x] | - | - | 100 N.m (74 lb ft) | Engine Mount Replacement |
| 4 | Engine Mount Bracket Bolt [4x] | - | - | 58 N.m (43 lb ft) | Engine Mount Engine Side Bracket Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Engine Wiring Harness Bracket
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Engine Wiring Harness Bracket Bolt | - | - | 9 N.m (80 lb in) | Engine Replacement (F48) , or Engine Replacement (FWD) |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Engine Wiring Harness Bracket and Components
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Engine Wiring Harness Bracket Nut [2x] | - | - | 9 N.m (80 lb in) | Camshaft Module Replacement |
| 2 | Turbocharger Coolant Return Pipe Nut | - | - | 9 N.m (80 lb in) | Camshaft Module Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Engine Wiring Harness Bracket and Exhaust Front Bracket
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Engine Wiring Harness Bracket Bolt | - | - | 9 N.m (80 lb in) | Engine Replacement (F48) , or Engine Replacement (FWD) |
| 2 | Catalytic Converter Brace Bracket Bolt [2x] | - | - | 22 N.m (16 lb ft) | Turbocharger Oil Feed Pipe Replacement (F48) , or Turbocharger Oil Feed Pipe Replacement (FWD) |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Engine Wiring Harness Ground and Components
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Engine Wiring Harness Bracket Nut | - | - | 9 N.m (80 lb in) | Cylinder Head Replacement (FWD) , or Cylinder Head Replacement (F48) |
| 2 | Engine Wiring Harness Ground Bolt | - | - | 9 N.m (80 lb in) | Cylinder Head Replacement (FWD) , or Cylinder Head Replacement (F48) |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Engine Wiring Harness Ground Nuts
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Body Wiring Harness Ground Nut [3x] | - | - | 9 N.m (80 lb in) | Engine Removal and Installation (F48) , or Engine Removal and Installation (FWD) |
| 2 | Body Ground Stud Nut [3x] | - | - | 22 N.m (16 lb ft) | Engine Removal and Installation (F48) , or Engine Removal and Installation (FWD) |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Intake Manifold and Components
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Intake Manifold Gasket | Yes | - | - | Intake Manifold Replacement |
| 2 | Intake Manifold Cover Bolt [2x] | - | - | 8.5 N.m (75 lb in) | Intake Manifold Replacement |
| 3 | Intake Manifold Bolt [5x] | - | - | Intake Manifold Bolt Sequence | Intake Manifold Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Lower Crankcase Extension and Components
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Balancer Shaft Sprocket Bolt | Yes | - | First Pass: 40 N.m (30 lb ft) Final Pass: 50 degrees |
Balancer Shaft with Oil Pump Replacement |
| 2 | Oil Pump Gasket | Yes | - | - | Balancer Shaft with Oil Pump Replacement |
| 3 | Lower Crankcase Extension Oil Gallery Plug | - | - | 65 N.m (48 lb ft) | Lower Crankcase Extension Overhaul (FWD) , or Lower Crankcase Extension Overhaul (F48) |
| 4 | Lower Crankcase Seal [2x] | Yes | - | - | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 5 | Wiring Harness Connector Seal | Yes | - | - | Oil Pump Flow Control Solenoid Valve Harness Replacement |
| 6 | Oil Pump Flow Control Solenoid Valve Wire Bolt | - | - | 8.5 N.m (75 lb in) | Oil Pump Flow Control Solenoid Valve Harness Replacement |
| 7 | Lower Crankcase Seal | Yes | - | - | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 8 | Lower Crankcase Seal | Yes | - | - | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 9 | Lower Crankcase Extension Oil Gallery Plug | - | Yes | 55 N.m (41 lb ft) | Lower Crankcase Extension Overhaul (FWD) , or Lower Crankcase Extension Overhaul (F48) |
| 10 | Oil Filter Adapter Gasket | Yes | - | - | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 11 | Lower Crankcase Extension Bolt - M8 x 1.25 x 67.9 [3x] | - | - | Lower Crankcase Extension Bolt Sequence | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 12 | Lower Crankcase Extension Bolt - M8 x 1.25 x 35.7 [7x] | - | - | Lower Crankcase Extension Bolt Sequence | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 13 | Oil Filter Bypass Valve | - | - | 55 N.m (41 lb ft) | Oil Filter Bypass Valve Replacement |
| 14 | Oil Filter | Yes | - | 3/4 to 1 full turn after gasket makes contact with the sealing surface on the filter mounting flange | Engine Oil and Oil Filter Replacement |
| 15 | Lower Crankcase Extension Bolt - M8 x 1.25 x 40.7 | - | - | Lower Crankcase Extension Bolt Sequence | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 16 | Lower Crankcase Extension Bolt - M8 x 1.25 x 52.9 [3x] | - | - | Lower Crankcase Extension Bolt Sequence | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 17 | Balancer Chain Tensioner Bolt [2x] | - | - | 15 N.m (11 lb ft) | Balancer Chain Tensioner Replacement |
| 18 | Oil Pump Suction Pipe Bolt | - | - | 8.5 N.m (75 lb in) | Oil Pump Suction Pipe Replacement |
| 19 | Oil Pump Suction Pipe Gasket | Yes | - | - | Oil Pump Suction Pipe Replacement |
| 20 | Balancer Shaft Housing Bolt - M10x1.5 [4x] | - | - | Balancer Shaft Housing Bolt Sequence See bolt tightening seqence in Balancer Shaft with Oil Pump Replacement procedure | Lower Crankcase Extension Replacement (F48) , or Lower Crankcase Extension Replacement (FWD) |
| 21 | Balancer Shaft Housing Bolt - M8 x 1.25 x 72.9 | - | - | Balancer Shaft Housing Bolt Sequence See bolt tightening seqence in Balancer Shaft with Oil Pump Replacement procedure | Balancer Shaft with Oil Pump Replacement |
| 22 | Balancer Shaft Housing Bolt - M8 x 1.25 x 40.7 | - | - | Balancer Shaft Housing Bolt Sequence See bolt tightening seqence in Balancer Shaft with Oil Pump Replacement procedure | Balancer Shaft with Oil Pump Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Oil Pump and Components
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Oil Pump Bolt [4x] | - | - | 15 N.m (11 lb ft) Oil Pump Torque Sequence |
Oil Pump Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Turbocharger Bolts and Turbocharger Nuts
NOTE:
Callout items in the following chart represent components shown in graphic above.
Wiring Harness Bracket Bolt
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Turbocharger Wastegate Actuator Heat Shield Bolt | - | - | 9 N.m (80 lb in) | Turbocharger Wastegate Actuator Heat Shield Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Valve Train and Components
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Timing Chain Guide Bolt | - | Yes | 36 N.m (27 lb ft) | Timing Chain Guide Replacement - Pivot |
| 2 | Camshaft Position Actuator Exhaust Solenoid Valve | Yes | - | 50 N.m (37 lb ft) | Camshaft Position Exhaust Actuator Replacement |
| 3 | Camshaft Position Actuator Bolt | Yes | - | First Pass: 30 N.m (22 lb ft) Final Pass: 120 degrees |
Camshaft Timing Chain Replacement |
| 4 | Camshaft Cover Core Hole Plug [2x] | - | - | 20 N.m (15 lb ft) | Camshaft Module Replacement |
| 5 | Camshaft Cover Stud [19x] | - | Yes | Camshaft Housing Bolt Sequence | Camshaft Module Replacement |
| 6 | Camshaft Cover Bolt [5x] | - | - | Camshaft Housing Bolt Sequence | Camshaft Module Replacement |
| 7 | Camshaft Cover Gasket | Yes | - | - | Camshaft Module Replacement |
| 8 | Camshaft Bearing Cap Bolt [22x] | - | - | Camshaft Bearing Cap Bolt Sequence | Camshaft Module Replacement |
| 9 | Timing Chain Guide Bolt [2x] | - | - | 15 N.m (11 lb ft) | Timing Chain Guide Replacement - Fixed |
| 10 | Timing Chain Tensioner Bolt [2x] | - | - | 15 N.m (11 lb ft) | Timing Chain Tensioner Replacement |
| 11 | Timing Chain Tensioner Gasket | Yes | - | - | Timing Chain Tensioner Replacement |
NOTE:
Callout items in the following chart represent components shown in graphic above.
Wiring Harness Bracket Bolt
| Callout | Component Name [Component Quantity] | Single Use Fastener/Component | Thread Locking Adhesive Required | Specification | Procedure |
|---|---|---|---|---|---|
| Metric (English) | |||||
| 1 | Wiring Harness Bracket Bolt | - | - | 9 N.m (80 lb in) | Timing Chain Upper Cover Replacement |