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Installation Procedure

  1. GM5778264Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Power Inverter Module Cover Gasket (1) - Install

  2. Drive Motor Control Module (2) - Install
    3. CAUTION:

    Refer to Fastener Caution .

  3. Drive Motor Power Inverter Module Bolt (3) - Install and tighten in sequence [16x] - Fastener Specifications
  4. GM5756784Courtesy of GENERAL MOTORS COMPANY

    Using a magnetic socket, Install and tighten the 3 drive motor power inverter module connector bolts (1). Fastener Specifications

  5. GM5778267Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Drive motor power inverter module cover seal is not serviceable separately.

    Drive Motor Power Inverter Module Cover (1) - Install

  6. Drive Motor Power Inverter Module Cover Bolt (2) - Install and tighten [4x] - Fastener Specifications
  7. GM6309641Courtesy of GENERAL MOTORS COMPANY

    Front Electric Drive Transmission Module Cooler Coolant Hose (2) @ Front Electric Drive Transmission Module - Install

  8. Retainer (1) - Engage
  9. GM6303359Courtesy of GENERAL MOTORS COMPANY

    Front Electric Drive Transmission Module Positive and Negative Cable (1) - Install

  10. GM6303358Courtesy of GENERAL MOTORS COMPANY

    Front Electric Drive Transmission Module Positive and Negative Cable Channel Bolt (2) - Install and tighten [4x] - Fastener Specifications

  11. High Voltage Connector (1) - Connect - High Voltage Connectors
  12. GM6303357Courtesy of GENERAL MOTORS COMPANY

    Wiring Harness Retainer (2) - Connect [3x]

  13. Electrical Connector (1) - Connect
  14. GM6303356Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    High Voltage Battery Heater Bracket (2) - Install

  15. High Voltage Battery Heater Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
  16. GM6303355Courtesy of GENERAL MOTORS COMPANY

    Wiring Harness Retainer (1) - Connect [2x]

  17. GM6303354Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Heater Module (2) - Install

  18. High Voltage Battery Heater Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications
  19. GM6423015Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (2) - Connect

  20. High Voltage Connector (1) - Connect - High Voltage Connectors
  21. GM6262625Courtesy of GENERAL MOTORS COMPANY

    Heater Coolant Heater Inlet Hose (3) @ High Voltage Battery Heater Module - Install

  22. Retainer (2) - Engage
  23. High Voltage Battery Coolant Inlet Secondary Hose Nut (1) - Install and tighten - Fastener Specifications
  24. GM6277826Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Coolant Inlet Secondary Hose Nut (3) - Install and tighten - Fastener Specifications

  25. High Voltage Battery Coolant Pump Inlet Hose (1) @ High Voltage Battery Heater Module - Install
  26. Drive Motor Battery Charger Receptacle Coolant Outlet Hose Clip (2) - Engage
  27. GM6309072Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Front Electric Drive Transmission Module Hose (2) @ Hybrid/Electric Vehicle Battery Coolant Pump - Left Side - Install

  28. Retainer (1) - Engage
  29. GM6309075Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Front Electric Drive Transmission Module Hose (1) @ Front Electric Drive Transmission Module - Install

  30. Retainer (3) - Engage
  31. High Voltage Battery Coolant Inlet Secondary Hose Nut (2) - Install and tighten - Fastener Specifications
  32. Radiator Inlet Hose Clip (4) - Install
  33. GM6311010Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    High Voltage Battery Coolant Pump Inlet Hose (2) - Install

  34. High Voltage Battery Coolant Pump Inlet Hose (2) @ Drive Motor Control Module Radiator Inlet Hose - Install
  35. Retainer (3) - Engage
  36. Push the drive motor battery surge tank inlet hose connector (1) onto the high voltage battery coolant pump inlet hose connector to engage internal retainer.
  37. Connect the electrical connectors and install the wiring harness retainers as necessary.
  38. GM6289090Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Coolant Cooler Outlet Hose (4) - Install

  39. High Voltage Battery Coolant Cooler Outlet Hose (4) @ Hybrid/Electric Vehicle Propulsion System Coolant Control Valve 1 - Install
  40. Retainer (3) Engage
  41. Radiator Surge Tank Bracket Bolt (1) - Install and tighten - Fastener Specifications
  42. GM6306761Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Coolant Inlet Hose (2) - Install

  43. Electrical Connector (4) - Connect
  44. High Voltage Battery Coolant Inlet Hose (2) @ Refrigerant System Control Module - Install
  45. Retainer (3) - Engage
  46. GM6301221Courtesy of GENERAL MOTORS COMPANY

    Front Suspension Strut Housing Brace (1) - Install

  47. Connect the wiring harness retainers.
  48. GM6301219Courtesy of GENERAL MOTORS COMPANY

    Front End Sheet Metal Cross Brace Bolt (1) - Install and tighten [12x] - Fastener Specifications

  49. GM6301218Courtesy of GENERAL MOTORS COMPANY

    Front Trim Finish Compartment Support - Left Side and Right Side (2) - Install [2x]

  50. Front Trim Finish Compartment Support Bolt - Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
  51. GM6294596Courtesy of GENERAL MOTORS COMPANY

    High Voltage Connector (4) - Connect - High Voltage Connectors

  52. GM6295126Courtesy of GENERAL MOTORS COMPANY

    Front Trim Finish Compartment (1) - Install - Front Trim Finish Compartment Removal and Installation

  53. Enable the high voltage system. High Voltage Enabling
  54. Fill the cooling system to the proper level. Drive Motor Battery Cooling System Draining and Filling
  55. Inspect for coolant leaks.
  56. Install underbody panels as necessary. Underbody Panel Component Locator
  57. Run all necessary programming and setup procedures. Control Module References
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