Installation Procedure
Evaporative Emission Canister Vent Hose (1) - Install
- Engage the 4 retainers.
- Connect the quick connect fitting. Plastic Collar Quick Connect Fitting Service
Fuel Pump Fuel Feed Hose (1) - Install
- Engage the retainers.
- Connect the quick connect fitting. Plastic Collar Quick Connect Fitting Service
- Connect the electrical connector.
Fuel Tank Fuel Pump Module Wiring Harness (1) @ Clip (2) - Install
- Connect all electrical connectors.
Fuel Tank Pressure Sensor (2) - Install
- Fuel Tank Pressure Sensor Cover (1) - Install
- Connect the electrical connector.
Fuel Sender Seal (2) - Install NEW
- Fuel Sender (1) - Install
Transfer Hose (1) - Connect - Plastic Collar Quick Connect Fitting Service
Fuel Sender Retaining Ring (1) - Install - CH - 48482 Fuel Sender Lock Ring Wrench (2)
Electrical Connector (1) - Connect [2x]
Fuel Pump Seal (2) - Install NEW
- Fuel Tank Fuel Pump Module (1) - Install
Transfer Pipe (1) - Connect - Plastic Collar Quick Connect Fitting Service
- Fuel Pump Vent Pipe (2) - Connect - Plastic Collar Quick Connect Fitting Service
Fuel Pump Lock Ring (1) - Install - CH - 45722 Fuel Sender Lock Ring Wrench (2)
Fuel Pump Fuel Feed Hose (3) - Connect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Vent Hose (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Electrical Connector (1) - Connect [2x]
Fuel Tank Shield (2) - Install
- Fuel Tank Heat Shield Retainer (1) - Install [2x]
Fuel Tank Front Shield (2) - Install
- Fuel Tank Heat Shield Retainer (1) - Install [2x]
Place a suitable adjustable jack under the fuel tank.
- Fuel Tank (1) - Install
Fuel Tank Strap (2) - Install [2x]
- Fuel Tank Strap Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Remove the adjustable jack from under the fuel tank.
- Connect the hose and wiring harness retainers as necessary.
Fuel Pump Fuel Feed Hose (3) - Connect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Vent Hose (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Air Inlet Hose (1) - Connect - Plastic Collar Quick Connect Fitting Service
Evaporative Emission Canister Vent Hose (4) - Connect - Plastic Collar Quick Connect Fitting Service
- Fuel Tank Filler Hose (3) - Install
- Fuel Tank Filler Hose Clamp (2) - Tighten - Fastener Specifications
- Wiring Harness (1) - Connect
Rear Wheel Drive Differential Carrier Housing Gasket (2) - Install NEW
- Driveline Torque Tube (1) @ Differential Carrier Assembly - Install
- Using a suitable jack stand support the driveline torque tube.
- NOTE:
The driveline torque tube and differential carrier are balanced as an assembly. When re-using the original driveline torque tube it should be re-installed in the same position in relation the pinion splines.
Ensure the driveline torque tube and pinion spline marks (1) are aligned.
If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the bolts. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Driveline Torque Tube Bolt (1) - Install and tighten [6x] - Fastener Specifications
If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers
- Differential Carrier Front Bolt (1) - Install and tighten - Fastener Specifications
- Remove the jack stand from under the differential carrier.
Propeller Shaft (1) - Install - Two-Piece Propeller Shaft Replacement
- Remove the support and lower the vehicle. Lifting and Jacking the Vehicle
- Refill the fuel tank.
- Inspect for fuel leaks.
Refer to Fastener Caution .