Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | Approximate Fluid Capacities | ||
| Torque | Fastener Specifications | ||
| Wheel Drive Shaft Nut | |||
| Front (use NEW Nut) | First Pass: 330 N.m (244 lb ft) Second Pass: Reverse 45 degrees Final Pass: 270 N.m (199 lb ft) |
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| Battery | Battery Inspection/Test or Battery Electrical Drain/Parasitic Load Test | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT FRONT, LEFT REAR, RIGHT FRONT See Hydraulic Brake System Bleeding |
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| Disc Brakes | |||
| Service Specifications | Disc Brake Component Specifications | ||
| Torque | Fastener Specifications | ||
| Charging | |||
| Generator | Charging System Test | ||
| Torque | Fastener Specifications | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See the figure under: | ||
| 2.7L | Accessory Drive Primary Belt Replacement (L3B) or Accessory Drive Primary Belt Replacement (L2R) | ||
| Engine Cooling | |||
| General Service Specifications | Specifications | ||
| Radiator Cap Pressure | Pressure Cap Testing | ||
| Thermostat R & I | |||
| 2.7L | Engine Coolant Thermostat Housing Inlet Pipe Replacement (L3B) or Engine Coolant Thermostat Housing Inlet Pipe Replacement (L2R) | ||
| Water Pump R & I | |||
| 2.7L | Water Pump Module Replacement (L2R) or Water Pump Module Replacement (L3B & 4ZR) or Water Pump Module Replacement (L3B - 4ZR) | ||
| Engine Mechanical | |||
| 2.7L | |||
| Compression | Turbocharger equipped engines - No cylinder reading should be less than 100 psi (690 kPa). The lowest reading should not be less than 70 percent of the highest reading See Engine Compression Test |
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| Engine Oil pressure at Pressure Sensor Location | @ 1500 RPM: 24.66 - 33.36 psi (170-230 kPa) | ||
| Engine Oil pressure at Oil Filter Adapter | @ 1500 RPM: 26.11 - 33.36 psi (180-230 kPa) | ||
| Overhaul | Engine Mechanical Specifications (L3B) or Engine Mechanical Specifications (L2R) | ||
| Torque | Fastener Specifications | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flex Plate Torque | Use NEW bolts | ||
| 2.7L | |||
| Flex Plate | First Pass: 11 lb ft (15 N.m) Final Pass: Additional 75 degrees |
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| Fuel System | |||
| 2.7L | |||
| Pressure Specification | Ignition ON, Engine OFF: 46-97 psi (320-670 kPa) | ||
| Fuel Pressure Test Procedure | Circuit/System Verification | ||
| Fuel Filter Location | |||
| 2.7L | The fuel filter (strainer) is part of the Fuel Tank Fuel Pump Module. | ||
| Fuel Filter R & I | |||
| 2.5L | See Fuel Tank Fuel Pump Module Replacement | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plug | |||
| 2.7L See Parts Catalog for Application | |||
| Gap | 0.65-.75 mm (0.025-0.029 in) | ||
| Torque | 16 N.m (142 lb in) | ||
| Starting | |||
| Starter R & I | |||
| 2.7L | Starter Replacement | ||
| Torque | Fastener Specifications | ||
| Wheel Alignment | |||
| Adjustment Specifications | Wheel Alignment Specifications | ||
| Torque | Fastener Specifications | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 140 lb ft (190 N.m) Using a torque wrench and the appropriate socket, alternately and evenly tighten the wheel nuts in a crisscross pattern. |
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