Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | |||
|---|---|---|---|---|
| Air Conditioning | ||||
| Service | Approximate Fluid Capacities | |||
| Torque | Fastener Specifications | |||
| Wheel Drive Shaft Nut | Front or Rear: First Pass: 150 N.m (111 lb ft) Second Pass: loosen 45 degrees Final Pass: 250 N.m (185 lb ft) |
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| Battery | Battery Electrical Drain/Parasitic Load Test | |||
| Brakes | ||||
| Bleeding Sequence | RIGHT REAR, LEFT REAR, RIGHT FRONT, LEFT FRONT Hydraulic Brake System Bleeding (Pressure) |
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| Disc Brakes | ||||
| Service Specifications | Disc Brake Component Specifications | |||
| Torque | Fastener Specifications | |||
| Charging | ||||
| Generator | Charging System Test | |||
| Torque | Fastener Specifications | |||
| Drive Belts | ||||
| Adjustment | Non-Adjustable Serpentine Belt | |||
| Drive Belt Routing | See Identifying Drive Belt Routing Figure Under Accessory Drive Primary Belt Replacement 1.2L , or Accessory Drive Primary Belt Replacement |
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| Engine Cooling | ||||
| General Service Specifications | Specifications | |||
| Radiator Cap Pressure | Radiator Surge Tank Cap Testing | |||
| Thermostat R & I | Engine Coolant Thermostat Replacement (LIH) 1.2L , or Engine Coolant Flow Control Valve Hose Replacement (L3T) 1.3L | |||
| Water Pump R & I | Water Pump Replacement (LIH) 1.2L , or Electric Engine Coolant Pump Replacement 1.3L | |||
| Engine Mechanical | ||||
| 1.2L | ||||
| Compression | Engine Compression Test | |||
| Oil Pressure | @ Idle Speed 80°C - 100° C: 160-200 kpa (23.21-29.01 psi) @ 4000 RPM 80° C - 100° C: 340-380 kpa (49.31-55.11 psi) |
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| Overhaul | Engine Mechanical Specifications | |||
| Torque | Fastener Specifications | |||
| 1.3L | ||||
| Compression | Engine Compression Test | |||
| Oil Pressure - @ 1500 RPM 20° C | Pressure Sensor Location: 125-185 kpa (18.13-26.83 psi) Oil Filter Adapter: 135-195 kpa (19.58-28.28 psi) |
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| Overhaul | Engine Mechanical Specifications | |||
| Torque | Fastener Specifications | |||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | |||
| Flex plate (1.2L) Torque | First Pass: 15 N.m (11 lb ft) Second Pass: 20 N.m (15 lb ft) Final Pass: 70 degrees |
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| Flex plate (1.3L) Torque | First Pass: 15 N.m (11 lb ft) Final Pass: 75 degrees |
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| Fuel System | ||||
| Fuel Pressure Test Procedure | Circuit/System Verification 1.2L , or Circuit/System Verification 1.3L | |||
| Fuel Filter Location | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | |||
| Fuel Filter R & I | Fuel Pump Replacement 1.2L , or Fuel Tank Fuel Pump Module Replacement (AWD) 1.3L , or Fuel Tank Fuel Pump Module Replacement (FWD) 1.3L | |||
| Ignition | ||||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | |||
| Ignition Wires (Resistance) | Individual Ignition Coil/Module Assemblies | |||
| Ignition Wires (Routing) | Coil On Plug | |||
| Spark Plug - For application, see parts catalog | ||||
| 1.2L | ||||
| Gap | 0.60 - 0.70 mm (0.024 - 0.028 in) | |||
| Torque | 13 lb ft (17 N.m) | |||
| 1.3L | ||||
| Gap | 0.65 - 0.75 mm (0.025 - 0.029 in) | |||
| Torque | 12 lb ft (16 N.m) | |||
| Starting | ||||
| Starter | Starter Replacement (LIH) 1.2L , or Starter Replacement (L3T) 1.3L | |||
| Torque | Fastener Specifications | |||
| Wheel Alignment | ||||
| Adjustment Specifications | Wheel Alignment Specifications | |||
| Torque | Fastener Specifications | |||
| Wheel & Tire | ||||
| Wheel Lug Nut Torque | 103 lb ft (140 N.m) For Lug Nut Tightening Sequence, Please See the Figure Under Installation Procedure |
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